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Elements and Performance Criteria

  1. Match coating to substrate.
  2. Recommend preparation and application techniques.
  3. Analyse problems with surface coatings.

Required Skills

This describes the essential skills and knowledge and their level required for this unit

Required skills

This competency includes the following skills

analysis

selection

discrimination

maths

Required knowledge

Competence in this unit includes the following knowledge

Material Safety Data Sheet

OHS requirements

calculate VOC levels

different types of application equipment brush roller paint pad various spray applications electrostatic dip hot melt flow coating powder coating

reasons for prevention of corrosion

methods used to prepare common substrates for application of a coating

knowledge of atmospheric conditions ie temperature humidity and dew point

identify substrate coating surface defects

methods than can be used to prevent paint defects in both wet and dry film defects

explain the different types of test procedures and test equipment

impact of the final coating if substrate preparation not adequate

identification of appropriate substrates and their uses

reasons for the selection of coatings on the customer substrate

identify the reasons for different types of application equipment

problems that may arise if incorrect equipment is recommended

the reasons for compliance coatings

issues surrounding volatile organic compoundsVOC

problems that may arise if incorrect coating is recommended

effects of shear in surface coatings

characteristics of shear rates and their importance in coating application

the effect of rheology on surface coatings

adequate tests and equipment to identify correct rheological properties

differing types of paint defects dry paint filmswet films

the correct preparation

the potential effects of climate and other environmental influences on both the coating and substrate

decorative requirements such as colour gloss and texture

the customer requirements

specific service conditions such as impact abrasion and general wear and tear and their affect on the final coating

Evidence Required

The Evidence Guide provides advice on assessment and must be read in conjunction with the Performance Criteria Required Skills and Knowledge the Range Statement and the Assessment Guidelines for the Training Package

Overview of assessment

Assessment of this unit should include demonstrated competence on actual plant and equipment in a work environment The unit will be assessed in as holistic a manner as is practical and may be integrated with the assessment of other relevant units of competency Assessment will occur over a range of situations which will include disruptions to normal smooth operation

Simulation may be required to allow for assessment of parts of this unit Simulation should be based on the actual plant and will include walkthroughs of the relevant competency components Simulations may also include the use of case studiesscenarios and role plays

This unit of competency requires a significant body of knowledge which will be assessed through questioning and the use of whatif scenarios both on the plant during demonstration of normal operations and walkthroughs of abnormal operations and off the plant

Critical aspects for assessment and evidence required to demonstrate competency in this unit

Consistent performance should be demonstrated In particular look to see that

paint defects can be identified and corrected

correct selection of the coating to the required substrate

implement correct equipment for the required application

maintain a safe working environment

assess problem situations and initiate effective corrective action

the many types of application methods

Context of and specific resources for assessment

Assessment will require access to an operating plant over an extended period of time or a suitable method of gathering evidence of operating ability over a range of situations A bank of scenarioscase studieswhatifs will be required as will a bank of questions which will be used to probe the reasoning behind the observable actions

Method of assessment

In all plants it may be appropriate to assess this unit concurrently with other relevant units

Guidance information for assessment

Assessment processes and techniques must be culturally appropriate and appropriate to the oracy language and literacy capacity of the assessee and the work being performed


Range Statement

The Range Statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicized wording, if used in the Performance Criteria, is detailed below. Add any essential operating conditions that may be present with training and assessment depending on the work situation, needs if the candidate, accessibility of the item, and local industry and regional contexts.

Codes of practice/ standards

Where reference is made to industry codes of practice, and/or Australian/international standards, the latest version must be used.

Particular standards of relevance include:

AS 2311 "Painting of Buildings"

AS1580 "Paints & related materials-test methods"

AS 2310 "Glossary of Paint and Painting Terms"

AS 3978 "Non destructive testing-visual inspection of metal products and components"

AS 3894 Site testing of protective coatings"

Context

This competency applies to technical staff to provide the correct advice to customers for the application of surface coatings to required substrates.

Health, safety and environment (HSE)

All operations to which this unit applies are subject to stringent health, safety and environment requirements, which may be imposed through State or Federal legislation, and these must not be compromised at any time. Where there is an apparent conflict between Performance Criteria and HSE requirements, the HSE requirements take precedence.